Aluminum & Stainless Steel Welding in Wilmington, DE

Aluminum and stainless steel need more skill and different equipment than mild steel. Not every welder takes these jobs, so it's worth asking for someone who does.

Common aluminum jobs

Common stainless jobs

Why it costs more

Aluminum conducts heat quickly, oxidizes instantly, and gives little warning before it melts through. It's usually TIG or pulse-MIG welded on clean, degreased metal. Stainless needs careful heat control to avoid warping and discoloration. Thin, dirty, or previously repaired parts take longer. Send photos and, if possible, clean oil and fuel residue off the area first. Fuel tanks and anything that held flammables need professional cleaning and certification before anyone welds on them.

Questions about aluminum & stainless welding

Can you weld a cracked aluminum boat?
Often, yes, if the metal around the crack is sound. The boat should be clean and dry, and fuel tanks must be removed or certified gas-free. Riveted hulls are sometimes better repaired with rivets and sealant than welding.

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